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Öğe Data-driven simulations of flank wear of coated cutting tools in hard turning(Kaunas Univ Technol, 2015) Cakan, A.; Evrendilek, F.; Ozkaner, V.Insurance of surface quality and dimensional tolerances in finish hard turning necessitates the development of accurate predictive models. This study aimed at modeling flank wear of multilayer-coated carbide inserts in finish dry hard turning of AISI 4340 and AISI 52100 hardened steels based on 28 artificial neural networks (ANNs) and the best-fit multiple non-linear regression (MNLR) model. Online-monitored flank wear of multilayer-coated carbide inserts was modeled as a function of the three cutting speeds of 70, 98 and 142 m min(-1), and the two workpieces under the constant feed rate and cutting depth of 0.027 mm min(-1) and 0.2 mm, respectively. Out of the 28 ANNs, 18 ANNs appeared to be capable of better predictions for tool flank wear than the best-fit MNLR model. Probabilistic neural network (PNN) outperformed all the remaining models based on all the training, cross-validation and testing dataset-related performance metrics.Öğe The effect of weld parameters on friction stir welding of brass plates(Wiley-V C H Verlag Gmbh, 2008) Cam, G.; Serindag, H. T.; Cakan, A.; Mistikoglu, S.; Yavuz, H.More successful results have been obtained in butt- and overlap-joining of Al-alloy plates by a recently developed solid state joining technique, namely friction stir welding (FSW), than in more conventional fusion welding processes. In this joining technique, no fusion takes place in the joint area of the plates welded. This novel joining method also offers the potential to weld some other materials rather than Al-alloys, such as Mg-alloys, brasses and low strength steels. In this study, the applicability of friction stir welding to brasses, namely 90%Cu-10%Zn and 70%Cu-30%Zn alloys, has been investigated. The joint performance was determined by conducting optical microscopy, microhardness mesurements and mechanical testing (e.g. tensile and bend tests). The effect of welding speed on the joint quality at a given rotational speed of the stirring pin (i.e. 1600 rpm) was also determined for both alloys. The highest joint performances were obtained at a welding speed of 210 mm/min for both alloys.Öğe Mechanical properties of friction stir butt-welded Al-5086 H32 plate(Wiley-V C H Verlag Gmbh, 2009) Cam, G.; Gucluer, S.; Cakan, A.; Serindag, H. T.Al-5086 H32 plates with a thickness of 3 mm were friction stir butt-welded using different welding speeds at a tool rotational speed of 1600 rpm. The effect of welding speed on the weld performance of the joints was investigated by conducting optical microscopy, microhardness measurements and mechanical tests (i.e. tensile and bend tests). The effect of heat input during friction stir welding on the microstructure, and thus mechanical properties, of cold-rolled Al- 5086 plates was also determined. The experimental results indicated that the maximum tensile strength of the joints, which is about 75% that of the base plate, was obtained with a traverse speed of 200 mm/min at the tool rotational speed used, e.g. 1600 rpm, and the maximum bending angle of the joints can reach 180 degrees. The maximum ductility performance of the joints was, on the other hand, relatively low, e.g. about 20%. These results are not unexpected due to the loss of the cold-work strengthening in the weld region as a result of the heat input during welding, and thus the confined plasticity within the stirred zone owing to strength undermatching. Higher joint performances can also be achieved by increasing the penetration depth of the stirring probe in butt-friction stir welding of Al-5086 H32 plates.